Non-Contact Infrared Temperature Measurement
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Press Releases
PSC-CS Compact Sensor Delivers Outstanding Price Performance Ratio
Process Sensors Corporation reacts to the growing demand within the low-price market segment of infrared thermometers for non-contact temperature measurement with the introduction of the new and improved PSC-CS Compact Sensor.
The PSC-CS boasts a wider temperature range of -40°C to 1030°C with an intelligent LED providing a visual alarm. The optical resolution of the sensor has been enhanced to 15:1 and the response time reduced to 25 ms. The device can also be operated in areas of up to 80°C without additional cooling.
Due to its outstanding cost-performance ratio, the PSC-CS Compact Sensor provides countless uses in OEM solutions for infrared monitoring of applications: as a watchdog for continuous temperature monitoring of buss bars, motors, pumps, critical machinery, material conveying and for production processes.
Packed with powerful features and value, the sensor has also been made more operator friendly with the ability to adjust for temperature ranges of specific applications that are scalable through the analog output as a voltage signal. The remote adjustment of emissivity values and alarm threshold within automated processes can be carried out synchronically via a voltage input for single use or simultaneously for multiple sensors.
The PSC-CS Compact Sensor offers high quality performance, outstanding value and long term reliability for non-contact temperature measurement applications.
Process Sensors Corporation is a private company with a manufacturing facility and corporate headquarters located in Milford MA, USA. The company is a manufacturer and distributor of non-contact temperature and moisture measurement instruments, as well as a wide selection of blackbody calibration sources. Technical and application support is provided worldwide through direct, regional and sales representative offices.
New Improved Process Sensors Model MB35 Infrared Thermometer
Process Sensors Corporation is proud to release its’ new improved high accuracy, low temperature, Metis Model MB35 sensor series, to its line of precision non-contact infrared pyrometers.
Pyrometer Series Metis MB35with Temperature Range starting at 35°C, utilizes a lead selenide detector with filtered spectral response of 2 - 5 µm. Applications include Co2 laser heating, composites & metal surfaces above 35°C. The emissivity of metallic surfaces decrease with shorter wavelengths, therefore offer much better performance than pyrometers with a longer wavelength response e.g. 8 - 14µm. Other major advantages are smaller spot sizes, fast response times and digital signal processing which provides for very wide temperature ranges.
The Metis Series of infrared pyrometers are highly versatile instruments offering 2 solutions for aiming: See-through optics or laser. There is also a fixed focus version for extremely small spot sizes. Optical and electronic parts are housed in a rugged IP65, extruded aluminium casting.
The multifaceted, self contained, PSC Models MB35 is packed with extraordinary features and offers adjustable focus, digital RS232, RS485 or Profibus digital communication interfaces, analog 4 to 20 mA outputs and very fast 3ms, speed of response.
Control features and functions, recording and storing of graphics or tables and pyrometer settings can be configured via a PC using PSCWin Software. Some of the available accessories for the Metis Series include a swivel base mount, water-cooling jacket and air purge, scanning mirror and adj. mounting bracket.
IR TEMPERATURE MONITORING AND ALARM SYSTEM HAS BOLD COLOR GRAPHICS AND TOUCH SCREEN DISPLAY
Process Sensors’ NOVA infrared temperature graphics system provides a bright, touchscreen color-graphics display that monitors up to 4 infrared thermometers, specifically, the Metis & Sirius Series pyrometers, and has temperature displays and visual alarm descriptions for each input. Relay, and analog 4-20mA outputs for audible alarms or other external functions are also provided. Temperature trends and history are shown graphically, and data is stored on a removable, 2GB SD card.
Typical applications for small groups of sensors are temperature zoned ovens and furnaces; and web processes such as paper, textiles and plastics, where a predetermined cross-web temperature profile must be maintained. Monitoring such processes, and also conveyor transported powders, aggregates, foodstuffs and wood products, is simplified by the Nova System’s on-line trend displays.
Password protected alarm settings, sensor parameters and input channel descriptions are accomplished via the touch screen display, and a “search” function detects the presence of connected devices. The system accepts signals from all Process Sensors’ Metis and Sirius IR thermometers. All customer connections are made to connectors located on the bottom of the NOVA System enclosure. Consult PSC for Price quotes.
Self-Contained, Non-Contact Infrared Temperature Sensors DT-44G/DT-44GH Pyrometer Series
Process Sensors Corporation’s significant design innovations and installation simplicity combined with formidable industrial packaging allows for seamless integration into existing systems. The New DT-44G and DT-44GH line of digital, self-contained, non-contact infrared temperature sensors are versatile performers in glass and solar cell production applications for measurement of glass surfaces and substrate materials. They have also proven to be equally beneficial in the ceramics and semiconductor industries.
High speed, accuracy and repeatability, along with 4-20mA
output RS485 interface capability, make the Model DT-44G and high-speed
version DT-44GH the instruments of choice for system integrators, OEM’s
and engineering companies. The DT-44G response time is 30ms, and the
DT-44GH boasts a 10ms response.
An integrated green LED aiming light facilitates pin-point target alignment. The projected size of the LED is identical to the measuring spot and is clearly visible on hot targets. Alternatively, the Models DT-44G and high-speed DT-44GH can be equipped with a red laser.
The DT-44 series offers three temperature range choices (100 to 1300°C, 200 to 1400°C, and 500 to 2500°C) and features USB interface that makes adjustment of all sensor parameters easily accessible via PC with optional software and connecting cable up to 30m long.
The Robust stainless steel housing and cooling jacket with air purge stand up to the most severe industrial conditions and ensure consistent sensor operation regardless of environmental hostility.
Process Sensors Corporation is a company totally dedicated to customer support. Experienced infrared application specialists provide unique sensor solutions for a myriad of temperature measurement applications. The company continuously endeavors to combine product training, installation guidance assistance, and ongoing technical and commercial support to effectively address customers’ needs.
HIGH SPEED IR THERMOMETER BREAKS MILLISECOND RESPONSE BARRIER
The response speed of the fastest infrared thermometers until now has been limited to the millisecond domain. Process Sensors newly released, self contained, Metis HS09/HI16 non-contact infrared temperature sensor captures 20,000 measurements per second with an unprecedented 50 microsecond response.
With a temperature span of 250°C to 2500°C, over three models, the HS/HI Series opens up applications in high speed ferrous and non-ferrous metals processing, ceramics, semiconductor and in research environments where short duration phenomena such as explosions must be monitored. Target spot sizes of 0.35mm to 4000mm dia. are offered over the same three models, using standard, focusable optics; or 0.5mm to 40mm with focusable lens fiber optics.
Other notable features include laser aiming and through lens sighting, and an integral black and white video camera for monitoring the target area in hazardous or hard to access locations. A peak picker function can be set up to detect and hold the highest measurement in applications where the target is intermittently obscured by steam, dust or surface scale.
Switchable, analog 0 to 20mA/4 to 20mA outputs connect with process control or data acquisition equipment. A fast, digital, RS485, 921 kBd maximum communications interface is also included. Thermometer set up can be manual, or automatic using optional PSCWin software. The software also facilitates the recording of data in graphical, text or tabular format.
STAND ALONE, IR THERMOMETER’S DUAL LASERS, MAKE FOCUSSING AND TARGET SIZE DETERMINATION EASY.
Knowing the precise point or area of a target to be monitored when using an infrared thermometer for temperature measurement, is critical to measurement accuracy. Process Sensors’ newly released model PSC-CS-Laser thermometer series eliminates guesswork by using two, built-in, bright red lasers.
At the focus distance, the laser beams converge to form a single spot on the target. At distances other than the focus length, individual laser spots delineate the measured target size diameter. The model PSC-CS-Laser series are self contained pyrometers constructed from rugged stainless steel that can be configured for 2 wire loop powered or 4 wire operation when utilizing dual lasers for targeting.
The high accuracy infrared temperature sensor can operate in ambient temperatures up to 185°F (85°C) without the need for cooling, offers fast speed of response and high resolution optics with selectable fixed focus distances for small target sizes from 0.020” (0.5mm) in diameter. The rugged stainless steel housing with companion heavy duty cooling jacket with air purge, stands up to the most severe industrial environments.
Spectral responses of 8 to 14µ with a temperature range of -50 to 975°C, or 1.6µ with a temperature range of 385 to 1600°C, suit the loop powered, compact sensors to a wide range of applications such as induction heating, metal processing, semiconductors, paper, plastics, webs, ovens, furnaces, glass, ceramics, thermoforming, food, powders, liquids, hot material /aggregate on conveyors etc. Outputs are analog 4 to 20mA, 0-30V open collector, used for alarm and digital uni/bidirectional, 9.6kBaud, communication.
Measurement parameters such as emissivity can be set manually on the IR sensor, or via PSC Connect software with optional USB connector. The software also facilitates the set-up of peak, valley and averaging functions, graphic display of temperature trends, and data logging with a 1ms response time.
Process Sensors Corporation PSC-90
A High-Performance, Hand-Held Digital Infrared Thermometer
Process Sensors Corporation continues to offer industry professionals exceptional quality and precision measurement with the debut of Model PSC-90, a high-performance, hand-held digital infrared thermometer engineered for applications in steel, molten glass, ceramics, composites and semiconductors.
The PSC-90 is a rugged and versatile portable instrument ideally used for spot checking and calibration verification of on-line infrared process instruments. Its precision variable focus optics and circular reticule within the viewfinder, define the exact spot size for pinpointing small targets. Temperature readings are accessible through the viewfinder as well as from a distance by the backlit LCD rear panel display.
The PSC-90 can be used with an optional analog output (0 to 1 VDC) with cable and is easily mounted on a tripod for continuous measurement and data collection in R&D and laboratory testing environments. Ideal for a myriad of applications, the PSC-90 is extremely effective in furnace wall refractory measurement, the pouring of molten glass, slag-free molten metals and crucible measurement, and for semiconductor wafers, susceptors and substrates.
The portable thermometer offers a broad temperature range of 1112°F - 5432°F and is easily switched to 600°C - 3000°C. One thousand data points can be stored manually on demand or at programmed intervals, and stored data is readily transmitted to a personal computer via the PSC-90’s RS-232C serial port. The high resolution PSC-90 boasts a field of view of 100:1, response time of 0.5 seconds, and variable focus distance of 19.6 inches (500mm) to infinity. Easily selectable measurement modes include real time, peak, average and valley, with modulation ratio of 0 to 99 seconds, in 1 second increments.
A selection of close focus lens attachments is available for measurements of ultra-small spot sizes down to 0.5mm. Additional features include visual and audible alarms for high/low temperatures, auto power off, battery check and user calibration.
The Process Sensors Model PSC-90 is light weight (only 1.54 pounds) but delivers heavy duty performance features and capabilities at a very competitive price.
PSC-90 boasts 20 hours of continuous
operation and is powered by four standard AA (UM-3) batteries. A high
impact, shock absorbing carrying case is included with the camera.
IR Thermometer Incorporates Twin Laser Identification of Targe Spot Location at any Distance
With an overall size of only 4” (100mm) long x 2.2” (55mm) dia, Process Sensors’ latest addition to their family of compact, non-contact, on-line temperature sensors features dual, converging lasers that brightly illuminate the exact location of the target spot at any distance from the lens. This feature greatly simplifies sensor aiming, and eliminates ambiguity that could result in error readings.
The Model PSC-SSS-Laser-3M offers a wide overall temperature span of 50 to 600°C, a short wavelength, spectral response of 2.3µm, and selectable target spot sizes from 1.75mm at 70mm distance, 90mm at 3600mm, 0.7mm at 70mm or 36mm at 3600mm, depending on the selection of optics and model. The specification particularly suits the thermometer to secondary metal processing, and the measurement of oxides and ceramic materials. Signal processing and programming electronics are contained in a rugged 2.75” X 3.5” (70 x 89mm) housing that can be mounted up to 9.8 feet (3m) from the sensor as standard, or optionally 26 feet (8m) or 49 feet (15m), providing greater immunity from electromagnetic interference, mechanical shock, and high ambient temperatures. The sensing head is able to withstand ambient temperatures of up to 85ºC without cooling.
Functions provided by the signal processing and programming unit include: analog outputs of 0/4-20mA, 0-5/10V, and J and K thermocouple. Optional digital outputs are: USB, RS 232, RS 485, Profibus DP and Ethernet. Programmable parameters include emissivity and transmissivity adjustments, peak and valley hold, averaging, and extended hold with threshold and hysteresis.
Process Sensors’ “PSC Connect Software” supports sensor set-up, multi-tasking, graphic display of temperature trends, and data logging, and in general allows the user to customize the sensor to the application. More information can be found at www.processsensorsIR.com
Process Sensors Corp. is a private company with a manufacturing facility located in Milford, MA. The company is a manufacture and sells IR temperature and moisture sensing instruments, and associated calibration systems. Technical and application support is provided throughout the World, with direct offices located in the USA, Great Britain and Eastern Europe.
For more information contact Scott Nagle at Process Sensors Corporation, 787 Susquehanna Avenue, Franklin Lakes, N.J. 07417. Phone: (201) 485-8773, 8771, 8772, FAX: 870 IRtemp@ProcessSensors.com.
High Performance Portable Thermal Imager
The PTI-160 Series of easy-to-use, light weight, handheld thermal imaging cameras, introduced by Process Sensors Corporation, are ideal instruments for preventive maintenance, research and development, building diagnostics and industrial manufacturing processes. Equipped with an integrated high-performance 160 x 120 UFPA detector, these cameras are quickly ready for use and deliver sharp, accurate thermal images for on-site problem analysis.
These unique instruments feature automatic hotspot detection, provide precise temperature measurements optionally up to 1500°C and can store up to 1,000 radiometric thermal images. Other high performance robust features of these affordable thermographic cameras are:
- High spatial resolution of 2.2mrad
- Flip up color LCD display
- Real time imaging at 60Hz
- Storage of 1000 thermal images
- Integrated laser pointer
- USB interface
- Light weight
- Intelligent power management
Process Sensor Corp. offers a wide range of simple to sophisticated, non-contact infrared temperature sensors and thermal imaging systems to meet the most demanding on-line industrial process applications and OEM performance requirements. For more information contact Scott Nagle at Process Sensors Corporation, 787 Susquehanna Avenue, Franklin Lakes, N.J. 07417. Phone: (201) 485-8773, 8771, 8772, FAX: 870 IRtemp@ProcessSensors.com.
High resolution, real time, thermal imager for high temperature measurement.
Designed for long-term use in harsh industrial environments such as the steel and cement industries, the Thermal View 640N thermal imager provides non-contact measurement of 2D temperature distributions with high dynamic range and spatial resolution. The High Performance Thermal View 640N is used for process monitoring and control for a variety of high temperature applications.
The newly developed 640N high temperature IR-Imager with a spectral range in the near infrared (NIR) provides for a wide dynamic range by utilizing a specialized detector and signal processing. A continuous temperature measurement range from 600°C up to 1500°C (2500°C optional) is realized with an array of 640 x 480 or 300,000 temperature points with a measuring frequency of 25 frames per second . Each resulting image contains the full dynamic range and is transmitted via a Fast Ethernet interface in real time.
The 640N comes with a robust stainless steel housing and is available with an optional cooling jacket and air purge or furnace tube with wide angle lens for continuous use in furnaces, utility boilers or kilns; any industrial applications where a wall separates the “hot” process from the environment. There are no external control elements like buttons, displays etc. only two connectors on the rear side of the camera, thus allowing for easy installation. A 12 pin connector provides the connection for the power supply and the digital inputs / outputs.
Powerful online software, Thermalsoft for Windows® , allows the user to control the camera and record, view, manipulate and store the measured data.
Process Sensor Corp. offers a wide range of simple to sophisticated, non-contact infrared temperature sensors and thermal imaging systems to meet the most demanding on-line industrial process applications and OEM performance requirements.
For more information contact Scott Nagle at Process Sensors Corporation, 787 Susquehanna Avenue, Franklin Lakes, N.J. 07417. (201) 485-8773. irtemp@ProcessSensors.com.
New Line of Products introduced by Process Sensors Corporation
Process Sensors Corporation has just introduced a new line of high accuracy, precision infrared pyrometers. The Metis Series utilizes a short wavelength, which minimizes the effects of emissivity changes. These low temperature models are ideal for measuring the temperature of metals and composites. Model MP23 with a Spectral Response of 2 to 2.6µm has a temperature range of 130 to 700°C and the MP25 with a Spectral Response of 2 to 2.8µm measures temperatures from 75°C to 1300°C.
The Metis Series of infrared pyrometers are highly versatile instruments offering three solutions for aiming: see-through lens, laser and video. There is also a fixed focus version for very small spot sizes. The multifaceted MP23 and MP25 are packed with features and offer adjustable focus, digital and 4 to 20 mA analog outputs, a choice of RS232 or RS485 digital communication interfaces, and fast response.
Control features and functions, recording and storing of graphics or tables and settings can be operated by PC using the available PSCWin Software or automatically by digital commands. Some of the available accessories for the Metis Series include a swivel base mount, water-cooling and air purge, air purge, and mounting bracket.
For more information contact Scott Nagle at Process Sensors Corporation, 787 Susquehanna Avenue, Franklin Lakes, N.J. 07417. (201) 485-8773. irtemp@ProcessSensors.com.
Introducing the New Sirius Series of Self-Contained, Easy-to-Install Infrared Pyrometers
To meet the growing demand for small and easy-to-install sensors, Process Sensors Corporation introduces the Sirius Series. This new line of laser-aiming, precise, highly accurate, stainless steel infrared pyrometers measures in the mid-to-high temperature range down to 482°F.
The Sirius Series utilize a short wavelength which minimizes the effects due to emissivity changes. They feature fast response ( 5ms), adjustable focus and high resolution field of view; providing small spot sizes. The Sirius SS09 with a spectral range of .67 to 1.1µm has a temperature range of 550 to 1800°C. Model SI16 with a spectral response of 1.45 to 1.8µm measures temperatures from 250 to 1800°C.
Sirius pyrometers offer 4-20 mA analog and RS232 or RS485 digital outputs. The customer can select from three versions of adjustable focus optics depending on the focus distance required. Free PSCWin Software provides setting of all pyrometer parameters and displays real time graphs
Typical applications for the Sirius Series include induction heating, steel, glass, semiconductor, heat treating, furnaces, ovens, hot material/aggregate on conveyors, vacuum melting, composites, ceramics, etc.
For more information contact Scott Nagle at Process Sensors Corporation, 787 Susquehanna Avenue, Franklin Lakes, N.J. 07417. (201) 485-8773. irtemp@ProcessSensors.com.
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