After steel has been mined, processed and cast, it undergoes further cutting and forming to convert it into finished products.
Once molten steel is cast and cooled by water jets, it exits the spray chamber via the withdrawal straightener line and continues to the shear cutting area. A high temperature plasma torch cuts the metal to a predetermined length. A pyrometer or thermal imaging camera from Process Sensors Corporation (PSC) is used to determine the billet or slab temperature is within specification so it is not too rigid or too soft before entering the roughing stands.
Once the metal billets or slabs have cooled enough to hold shape, they are run through a series of heated rollers (roughing stands). These roughing stands squeeze the metal to a desired thickness and length. At the end of the roughing stands another cutting operation cuts the metals to a preset size. The metal must be solid, but pliable, so as to not destroy the machinery and halt the flow of production. Throughout this process, infrared (IR) temperature sensors and thermal imaging cameras from PSC are used to ensure the metal is at the correct temperature.
Once properly shaped, the metal is put through the cooling line where it is sprayed with water one final time before being coiled and shipped out. PSC pyrometers are recommended to determine if the product has cooled enough for handling and to detect any imperfections that were missed by other processes.
To learn more about how PSC can optimize your steel forming operation, please fill out the contact form below.
The Process Sensors Surveyor camera series offers a comprehensive range of imaging and line scanning camera systems to continuously monitor and control industrial processes. Measures temperatures starting from -20 to 1800°C
The high-performance Process Sensors Metis M3 Series pyrometers are available in one-color and two-color versions with adjustable focus, through lens, laser, or video sighting optics. Temperature ranges from 50°C to 3300°C. Comes with an on-board temperature menu display. Fiber optics for high temperature ambient conditions are available. Ethernet output is also available.
Rich in features, the self-contained two-color model PSC-SR56N and one-color models PSC-G56N/PSC-S56N pyrometers offer a choice of four sighting methods. Has five temperature ranges spanning from 200 to 3200°C with on-board temperature display menu.